Saturday, 12 September 2009

Warp Knitting Pattern | Fantastic World of Spacer Fabrics

Karl Mayer Pattern No.65/2005

(Lapping No. D-6001461)
From a Double bar Raschel machine with six guide bars.
This spacer fabric is voluminous,very soft and offers an interesting surface structure.All these feature make its wonderful experience,in term of nice appearance,pleasant touch and top functional properties.The functional element,air included in this spacer fabric ensures excellent climatic behavior and can be employed in special measured doses ,due to the different design of the fabric faces.If the open structure shows toward the body,the body heat can quickly be absorbed  by the spacer fabric,but it cannot be set free via the closed rear side.In other words:this article acts as a heat buffer.On the contrary,if the dense fabric side is close to the body,a rather high portion of the heat is reflected,thus influencing the initial heat felling accordingly.In this way,this 3D double-face textile offers a tailor made climatic behavior,which is of special importance not only for the production of the mattresses.
This development suggestion is intended for your information and guidance and is without obligation.
No guarantee or liability of any kind can be undertaken.It is not our intention to infringe any existing patent rights.
Pattern (finished fabric)
Stitch courses  : 14/cm (set:12/cm)
Weight : 425 g/m2
Finished fabric : 87% of the knitting width
Finishing : Washing,steaming,setting,dyeing,drying
stentering
Machine
Machine : RD 6 N
Machine gauge    : E 22 (nd./25.4 mm=1")
Machine width : 138" (350 cm)
No. of guide bars : 6
No of pattern disks  : 6
Machine speed : 450 [min⁻¹] 900 courses/min
Production (finish fabric) : 22.5 running m/h (25 kg/h)
Material specification Percentage of Run-in per rack
Material
GB 1 dtex 167 f 32 polyester textured type 556 U Trevira 17.73 % 2080 mm/rack
GB 2 dtex 167 f 32 polyester textured type 556 U Trevira 17.73 % 2080 mm/rack
GB 3 dtex 33 f 1 polyester monofilament 19.49 % 8678 mm/rack
GB 4 dtex 33 f 1 polyester monofilament 19.49 % 8678 mm/rack
GB 5 dtex 167 f 32 polyester textured type 556 U Trevira 12.78 % 2250 mm/rack
GB 6 dtex 167 f 32 polyester textured type 556 U Trevira 12.78 % 2250 mm/rack
Lapping Threading
GB 1 upon request 1 out,3 in
GB 2 upon request 1 out,3 in
GB 3 upon request fully set
GB 4 upon request fully set
GB 5 upon request 1 out,1 in
GB 6 upon request 1 out,1 in

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