Saturday, 24 July 2010

Warp Knitting | Powernet Structure for Lingerie

Karl Mayer Pattern No. 148/09

(Design No .S-4002812)
From a high performance Raschel machine with four ground guide bars and CFRP bars.
Source : KWP 1/2010
This power-net structure for lingerie articles cuts a fine figure.In spite of its puristic appearance and cool touch,this is unsophisticated fabric unveil its true qualities when its comes to such functional features as e.g holding,supporting,shaping and moulding.This stretch textile with specific elastic smoothes out unflattering curves,without restricting or even constricting one’s movements.Not only can the body stylist breathe a sigh of relief but the body can also take deep breath.The filigree mesh openings ensure a sufficient heat and moisture balance.
Pattern (finished fabric)
Stitch courses : 
Weight :
Finished fabric:
84/cm (set: 50/cm)
119 g/m
86 % of the knitting width
Finishing : Relaxation,washing,drying,setting,bleaching,optical brightening,stentering
Machine
Machine type :
Machine gauge :
Number of guide bars:
Machine width :
Number of pattern disks :
Machine speed :
Production (finished fabric) :
RSE 4-1 ,CFRP
E 32 (needles / 25.4 mm=1”)
4
170” (431 cm)
4 ( 24 M )
2.500  min-1  
17.8 running m/h (7.9 kg/h)

Bars Material specification % of material Run-in rack
GB 1 dtex 44 f 12 polyamide 6 (Nylstar ®),deep dull,flat,round 37.7 % 800 mm / rack
GB 2 dtex 44 f 12 polyamide 6 (Nylstar ®),deep dull,flat,round 37.7 % 800 mm / rack
GB 3 dtex 320 elastane (Dorlanstan ®),V 550,elongation 25 % 12.3 % 45 mm / rack
GB 4 dtex 320 elastane (Dorlanstan ®),V 550,elongation 25 % 12.3 % 45 mm / rack
Bars Lapping Threading
GB 1 1-0 / 1-2 / 2-1 / 2-3 / 2-1 / 1-2 // 1 out ,1 in
GB 2 2-3 / 2-1 / 1-2 / 1-0 / 1-2 / 2-1 // 1 out ,1 in
GB 3 ( 0-0 / 1-1 ) x 3 // 1 out ,1 in
GB 4 ( 1-1 / 0-0 ) x 3 // 1 out ,1 in


4 comments:

manoj said...

hello sir
We want to know what maximum speed we can archive on our RJSE 3/1, 24E, 150” machine number:-78469

Note:- this machine runs with creel & magnate jacquard, current speed on the machine is 400 rpm.

Warp Knitting said...

Hello Manoj,
Glad to heard from you..again...!
What I know for this machine type the maximum speed is 450-500 rpm,I have seen in one company that machine type was running with 450 rpm.
However,I think you should be happy with this current speed 400 rpm, concerning age of the machine,if I not wrong that machine was build around 1993 is it?

manoj said...

Dear sir
Thanks for the reply! Yes!
Again I have one problem with lycra fabric! On HKS 3/1 ,
GB2:- 23/10// yarn:- 50/48 SD Polyester
GB3:- 10/12// yarn:- 40 lycra

Course: - 16.4
Machine width: - 130”
Finish width: - 56”
Finishing Process: - Relaxing, heatsetting, bleaching, dyeing, stentering.
We are unable to gain proper finish result after dying, when we stretch the finished fabric and after leaving the fabric is curling

Shabbirkhan Pathan said...

Pathan Shabbirkhan:

what I have learned working with 40 denier Lycra for long time. it is the most sensitive kind of combination with other yarn group, key thing to remember is to very delicately control your Dry and wet process temperature rise and cooling, also any vibration in heat setting equipment also play hidden roll in ultimate final finish properties,

Heksatex