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Warp Knitting | Multibar raschel machines with a working width of 210" are premiered in India

Sun, 08 Jun 2014 23:35:53 PDT

KARL MAYER unveils its Multibar Lace series in India at one of its customers, Tee Pee Textiles, which is part of Zenith Silk Mills PVT Ltd., in Surat, on 26.05.2014 The ML series of raschel machines is setting the standard in the fashion sector, as well as in the production of traditional garments. With their gauge of E 24, these machines are catering for the continuing trend for light,

Warp Knitting | Tricot Machines (Karl Mayer) at Glance

Wed, 26 Oct 2011 07:30:11 PDT

HKS 2 Two guide bars tricot machine with high performance from Karl Mayer for universal application, from light tulles to heavy raised velour .This model is also suitable for very low stitch densities and coarse gauges as well. Below are some of applications that can be produced in the HKS 2 tricot machine. Mosquito nets. All kind of tulle fabrics. Sport wear articles. Shoe

Warp Knitting | Caculation of Residual Yarn sheet on Warp Beam

Mon, 06 Sep 2010 21:58:29 PDT

In some cases on warp knitting fabric production practically ,we need to cut and replace the warp beam before the warp beams are finish and some yarn still remain wound up on the warp beams.The remain yarn sheet /residual yarn sheet on warp beam will be keep for next production order,for example due a sudden change an order of fabric article or during the warping process warped yarn to much in

Warp Knitting | Metallic Yarn Used on Warp Knitting Fabric

Fri, 27 Aug 2010 00:57:39 PDT

Metallic yarns are by and large made from strips of a synthetic film, such as polyester, coated with metallic particles. In one more method, aluminum foil strips are sandwiched amid layers of film. Metallic yarns may also be made by twisting a strip of metal around a natural or man-made core yarn, producing a metal surface. It is made of thin film and supported by nylon or polyester or rayon

Warp Knitting | Active Pattern beam drive for high speed lace machines developed by Karl Mayer

Wed, 18 Aug 2010 18:44:01 PDT

Karl Mayer company has developed an active pattern beam drive for its high-speed lace machines which consists of a tension controlled yarn delivery system.This innovative control principle has already been used in practise by customers operating lace raschel machines. The system consist of a yarn-tension controlled yarn delivery system and can be use with all pattern beams.It is based on the

Warp Knitting | Powernet Structure for Lingerie

Mon, 02 Aug 2010 09:55:16 PDT

Karl Mayer Pattern No. 148/09 (Design No .S-4002812)From a high performance Raschel machine with four ground guide bars and CFRP bars.Source : KWP 1/2010This power-net structure for lingerie articles cuts a fine figure.In spite of its puristic appearance and cool touch,this is unsophisticated fabric unveil its true qualities when its comes to such functional features as e.g holding,supporting,

KARL MAYER shows its latest innovations in warp knitting machines at ITMA ASIA+CITME 2010

Sat, 17 Jul 2010 11:34:41 PDT

2010Lightweight components and a twin product line strategy – optimised concepts to suit every requirement - ITMA ASIA+CITME 2010, held 22 to 26 June 2010 in ShanghaiKARL MAYER’s successful policy for its warp knitting machines is based on lightweight constructions and a twin product line strategy – an arrangement that is specifically designed to meet the requirements of the market. The machines

Warp Knitting | Calculation of Yarn run-in (mm/rack)

Wed, 14 Jul 2010 07:05:11 PDT

The relationships between fabric parameters and yarn run-in (yarn consumption) is an extremely important factor for production planning.This data allows the knitter to estimate his yarn requirements,predict his production rate. The values needed to determine the yarn run-in : Lapping,Gauge E (needles/inch) ,course per cm (CPC),needle thickness (d). Calculation : Head of the loop = πd

Warp Knitting | Warp Length Required to Knit a Certain Fabric Length

Wed, 14 Jul 2010 06:18:30 PDT

Following formula is to calculate the length of warp beam (yarn length) in order to produce certain fabric length. To produce a length of fabric ( Lf-meters) ,the number of racks the warp knitting machine has to knit is: rack =( Lf x CPC x 100) : 480 The length of warp in meters which required for each guide bars is : meters = ( Lf x CPC x 100 x run-in) : 480 | run-in units are in meters/480

Warp Knitting | Producing a Shoe Fabrics Using RD 6 /1-12 from Karl Mayer

Wed, 14 Jul 2010 07:12:00 PDT

Karl Mayer Kettenwirk-Praxis 1 / 2010. Since 2007, KARL MAYER's :successful product strategy has been to offer high-tech machines for producing more upmarket products, as well as basic versions for manufacturing cheaper products, which puts this traditional company in an ideal situation to cater for all the different sectors of the market. This twin product line strategy was unveiled for the

Karl Mayer News | Second generation of CFP components – the second stage of the optimisation programme improves machine availability

Fri, 18 Jun 2010 21:59:17 PDT

Technical progress in the warp knitting sector bears all the hallmarks of KARL MAYER. With their increased performance, quality and flexibility, the machines produced by this traditional manufacturer have enjoyed considerable success for many decades all over the world. One of the most important chapters in the company’s history was the integration of carbon-fibre-reinforced plastic (CFP) bars

Warp Knitting | Spandex Fiber Handling and Warping Processing

Fri, 13 Aug 2010 06:13:13 PDT

Opening cases Take care not to damage the thread with any sharp instrument that may be used to cut open the carton. Once opened - pull the plastic bag liner over the sides of the case to prevent contact of the spandex liner, which could disturb the wind and affect the performance in knitting. Although not an absolute requirement, some users of spandex fibers prefer to open

Warp Knitting | KARL MAYER’s HKS 4 F terry machine makes a comeback

Fri, 18 Jun 2010 22:01:09 PDT

The Germans are well-known for their cuckoo clocks, garden gnomes and their craftiness in getting the best places on the beach at holiday destinations all over the world. At the crack of dawn, they sneak down to the beach to stake their claim on their little bit of sand – using that indispensable item of beach kit – a large beach towel. This soft, loop-pile fabric can do much more than simply

Warp Knitting | KARL MAYER’s RSE 4-1 continues to write history

Wed, 16 Dec 2009 20:36:30 PST

The first raschel machine equipped with CFRP components will be available on the market in April 2010 KARL MAYER’s RSE 4-1 is definitely the fastest four-bar raschel machine in the world, and will soon have even more accolades heaped upon it. It will be launched onto the market in April 2010 as the most reliable machine in its series. It will set new speed standards and operate with

Warp Knitting Preparation | DS 21/30 EC Karl Mayer

Fri, 13 Aug 2010 18:55:43 PDT

The DS 21/30 EC – a new computer-controlled direct warping machine developed by KARL MAYER for the warp knitting sector.Source KWP 1/2009 KARL MAYER’s DS machine series represents highly efficient technology for use in warp preparation for warp knitting. A well-thought-out construction and intelligent design features enable high speeds of up to 1,200 m/min to be achieved when producing

Electro Static on The Yarn Sheet During Warping Process

Sat, 29 Oct 2011 20:39:58 PDT

The surface of isolated material such like polyester yarn,nylon yarn,elastomeric yarn or others synthetic material is normally not charged. When the yarn surface moves towards another material, or get frictions with others parts surface on warping machine during warping process , e.g :a yarn sheet moving on reed ,tension tube or ceramic eyelet , electrons can be transported from the surface

Pile Sinker Warp Knitting Tricot Machine

Sat, 05 Jun 2010 00:45:15 PDT

The pile sinker bar on tricot machines is positioned above the compound sinker bar and performs a lateral displacement. The pile threads are lapped over the pile sinkers according to the relevant lapping and are then formed to pile loops. The distance between the pile sinkers and the compound sinkers can be changed,this means that the pile height can be adjusted.The knitting element of warp

Warp Knitting Power Net structure

Sat, 29 Oct 2011 23:26:39 PDT

One of the most popular nets on warp knitting is power net,power net produce by four bars Elastic Raschel machine with 1 in 1 out threaded for all guide bars (half threaded),usually produce in 28 gauge.The two front guide bars GB 1 and GB 2 knit the fish net structure and counter lap or shog opposite to each others.While the third guide bar GB 3 and fourth guide bar GB 4,produce inlay shogging

Karl Mayer News | Comfortable children’s seats made from 3D warp-knitted textiles

Fri, 18 Jun 2010 22:05:01 PDT

A seat construction made from manufactured-to-shape, warp-knitted spacer textiles produced on the HDR 6 EL Checking-off towns by their car licence plates, counting the number of cars, or constantly feeding them sweets are just some of the tricks used by parents to keep their children happy on long journeys, but they usually forget the glaringly obvious – the comfort and well-being of their

Identifying Motor Defects on Warp Knitting and Warping Machines

Sat, 17 Jul 2010 03:05:39 PDT

As we knows all the warp knitting and warp preparation machines used a electric motor to drive those machines,some of them still used a DC motor,mostly on old machines such like warping machine DS series which are equipped whit WA II roller which used DC motor.For all new machines all of them used AC motor for its drive. In this article explain how to identify in case that the motor on warp

The Principles of Double Needle Bar Warp Knitting Machine

Sat, 17 Oct 2009 23:17:40 PDT

To demonstrate the working procedure of double needle bar raschel machine,a simplified version of the knitting elements is illustrated in Fig.240 showing the two needle bars marked with the letters f (for front) and b (for back),the two guide bars marked with the number 1 and 2,two trick plates and two sinker bars. The double needle bar machine is almost symmetrical so that the needle bars can

Warp Knitting Pattern | Sea of Flowers in Abstractly Modern Design

Mon, 12 Jul 2010 00:28:45 PDT

Karl Mayer Pattern No. 141/2007 (Design-No.42B 0015) From Jacquardtronic Lace with 42 guide bars,from which 36 pattern guide bars,ground guide bar 1 (pillar stitch),1 Piezo Jacquard bar ( JB 45+46) and ground guide bar 47 (elastane) This pattern make flowers blossom,being a charming mix of naive painting and abstract art with alienation effects.Marguerites as drawn by children encircle

Straight Graphics in Feminine and Fanciful Style | Warp Knitting Pattern

Mon, 12 Jul 2010 00:26:16 PDT

Karl Mayer Pattern No.111/2007 (Design No.TL43 0013) From Textronic Lace with 43 guide bars from which 24 pattern guide bars in the front of the fall plate, 1 Piezo Jacquard bar (JB 33+34),14 Pattern bars behind the fall plate as well as ground guide bar 32 (pillar stitch) and ground guide bar 52 (elastane). The lace presented below is the continuation of the new patterns of TL 43/1/24.Kept

Warp Knitting | Stitch Forming Process on Raschel Machines

Fri, 18 Jun 2010 22:05:41 PDT

285° – knock over position The compound needles and slides are at their lowest position (knocking-over position). The knock-over comb bar moves back and rests just in front of the stitch comb bar. In so doing, the next to last loop slips from the needles. The last loop lies in the head of the needle and is pulled through the preceding loop when it is cast off. 345° – holding down The

Warp Knitting | Elastane Safety System (ESS device)

Tue, 13 Oct 2009 20:07:59 PDT

The ESS device prevents the rebounding (re-jumping) of yarn ends in case of yarn breakages on warp knitting machines processing elastane yarns. In keeping with its concept of "accurate feeding of delicate yarns", Karl Mayer Textilmaschinenfabrik GmbH has recently optimized its two-bar tricot machines by developing a special tension bar for processing fine-count elastane yarns more efficiently